Vehicle reliability impact on the formation of the need for spare parts using the example of KAMAZ-54901
https://doi.org/10.31660/2782-232X-2025-3-94-102
EDN: EDFKYF
Abstract
The cost associated with the procurement and storage of spare parts accounts for almost a third of the overall structure of automotive transport operating expenses. Consequently, inventory management is a crucial aspect of enterprise operations, and research focused on developing more accurate methods for predicting the need for spare parts is of practical interest. This study proposes planning spare parts inventory based on their reliability. The essence of this approach is dividing spare parts into groups according to their failure rate and further determining the quantitative and nomenclature needs within these group. The study was conducted using KAMAZ-54901 vehicles. In accordance with the vehicle’s design, spare parts were divided into 8 groups. Statistical data revealed groups of spare parts with low reliability (electrical equipment, braking system). Therefore, these groups will necessitate the largest stock volumes. This approach enables the optimization of spare parts stock at the enterprise's warehouse.
About the Author
Yu. D. Ishkin
Industrial University of Tyumen
Russian Federation
Russian Federation
Yuri D. Ishkin, Postgraduate student of the Department of Road Transport Operation
Tyumen, 38 Volodarskogo St., 625000
References
1. Kurganov V. M., Gryaznov M. V., Dorofeev A. N., Aduvalin A. A. Methodology for rationing material resources for buses. Intellect. Innovations. Investments. 2022;(1):102–116. (In Russ.) https://doi.org/10.25198/2077-7175-2022-1-102
2. Khasanov I.Kh., Rassokha V.I., Markov D.A., Altukhov A.A., Maryshev D.V. Analysis of material and technical support for production and economic activities of a motor transportation enterprise. In: Progressivnye tekhnologii v transportnykh sistemakh: materialy XVI mezhdunarodnoy nauchno-prakticheskoy konferentsii, Orenburg, 11–13 November, 2021. Orenburg: Orenburg State University; 2021. P. 541–545. (In Russ.) URL: https://elibrary.ru/jtizys
3. Makarova A. N., Zakharov N. S., Ziganshina A.V., Zuev V. V. Assessment of working capital size for the current repair of Ural-4320 vehicle gearboxes at PJSC Surgutneftegas. In: Problemy funktsionirovaniya sistem transporta: materialy Mezhdunarodnoy nauchno-prakticheskoy konferentsii studentov, aspirantov i molodykh uchenykh: in 2 vol., Tyumen, 05–07 December 2018. Vol. 1. Tyumen: Industrial University of Tyumen; 2019. P. 337–340. (In Russ.)
4. Sudak F. M., Voronina I. F., Zaika A. I. Methodology for calculating the consumer quantity of spare partsparts in automotive transport enterprises including reliability of vehicles. In: Nauchno-tekhnicheskie aspekty razvitiya avtotransportnogo kompleksa 2018: materialy IV Mezhdunarodnoy nauchno-prakticheskoy konferentsii v ramkakh chetvertogo Mezhdunarodnogo nauchnogo foruma Donetskoy narodnoy Respubliki “Innovatsionnye perspektivy Donbassa: Infrastrukturnoe i sotsial'no-ekonomicheskoe razvitie”, Gorlovka, 24 May 2018. Gorlovka: Donetsk National Technical University; 2018, P. 145–148. (In Russ.) URL: https://www.elibrary.ru/vxrhds
5. Davlatshoev R. A., Mazhitov B. J. Study of the efficiency and reliability of the car braking system in various operating conditions. Science and Innovation. Series of geological and technical Sciences. 2024;(4):142–147. (In Tajik) URL: https://www.elibrary.ru/wcijdy
6. Bazhenov Yu. V., Bazhenov M. Yu., Kalenov V. P. Investigation of operational reliability of vehicle front suspension. Transport: Science, Equipment, Management. Scientific Information Collection. 2021;(11):27–32. https://doi.org/10.36535/0236-1914-2021-11-5
7. Ishkin Yu. D., Zakharov N. S., Rassokhin A. V., Ishkina E. G. The impact of seasonality on spare part demand for automobiles. Architecture, Construction, Transport. 2025;5(1):102-111. (In Russ.) https://doi.org/10.31660/2782-232X-2025-1-102-111
8. Zakharov N. S., Tenkovskaya S. A., Alexandrov A. E. Improving the operation reliability of transport and technological systems by limiting vehicle service lifetime. Transport of the Urals. 2023;(2):54–59. (In Russ.) https://doi.org/10.20291/1815-9400-2023-2-54-59
9. Zaharov N. S., Tenkovskaya S. A., Vlasov A. V. Improvement of the methodology for forming the need for spare parts for cars when servicing oil and gas production facilities. Transport. Transport facilities. Ecology. 2019;(2):32–40. URL: https://vestnik.pstu.ru/obgtrans/archives/?id=&folder_id=8496
10. Zaharov N. S., Tenkovskaya S. A. Influence of running time and age on the flow of vehicle failures. Intellect. Innovations. Investments. 2023;(2):121–129. (In Russ.) https://doi.org/10.25198/2077-7175-2023-2-121
11. Voronina I. F., Sudak F. M., Perov V. S., Shapovalov S. M., Troitskii I. A., Molozin F. V. Optimization of the spare parts order at the motor transport enterprises. Bulletin of the Automobile and Highway Institute. 2021;(1):50–55. (In Russ.) URL: https://elibrary.ru/jxkpby
12. Zagorodny N. A. Construction of a conceptual information model of a system to assess, forecast and control operational reliability of vehicles. Transport Engineering. 2025;(2):16–24. (In Russ.) https://doi.org/10.30987/2782-5957-2025-2-16-24
13. Zagorodny N. A. Operational reliability of vehicles during their operation. World of Transport and Technological Machines. 2025;(1-2):101–107. (In Russ.) https://doi.org/10.33979/2073-7432-2025-1-2(88)-101-107
14. Zakharov N. S., Novoselov O. A., Ziganshin R. A., Makarova A. N. Criterion function at management of spare parts supply for transporttechnological machines in oil and gas production. Scientific and Technical Volga region Bulletin. 2014;(4):108–110. (In Russ.) URL: https://elibrary.ru/smygcr
15. Ishkin Yu. D., Zakharov N. S., Ishkina E. G. Impact of vehicles reliability on the purchasing costs of spare parts. Architecture, Construction, Transport. 2024;(1):98–105. (In Russ.) https://doi.org/10.31660/2782-232X-2024-1-98-105
16. Panayotov K. K. Aspects of determining probabilistic parameters of car reliability in real operating conditions. World of Transport and Technological Machines. 2022;(4-2):3–8. (In Russ.) URL: https://elibrary.ru/crfglu
17. Rementsov A. N., Zenchenko V. A., Fetisov P. B. System planning of spare parts stocks for ATP on the example of Scania cars. Avtotransportnoe predpriyatie. (In Russ.) 2011;(2):41–43.
18. Makarova I. V., Shubenkova K. A., Giniyatullin I. A., Akhmadeeva A. M. Choice of method for forecasting reliability of vehicle operation. Social-economic and Technical Systems: Research, Design and Optimization. 2020;(1):51–57. (In Russ.) URL: https://elibrary.ru/fhrdcp
19. Moroz S. M. Stock of operation is a comprehensive indicator of vehicles reliability. Vestnik Moskovskogo Avtomobil'no-Dorozhnogo Instituta (Gosudarstvennogo Tehnicheskogo Universiteta). 2020;(3):3–10. (In Russ.) URL: https://madi.ru/4652-vestnik-moskovskogo-avtomobilno-dorozhnogo-gosudarstvennogo.html#
20. Zagorodnii N. A., Zayats Yu. A., Novikov A. N., Semykina A. S. Car operational reliability control. Transport Engineering. 2025;(4):39–46. (In Russ.) https://doi.org/10.30987/2782-5957-2025-4-39-46
Review
For citations:
Ishkin Yu.D. Vehicle reliability impact on the formation of the need for spare parts using the example of KAMAZ-54901. Architecture, Construction, Transport. 2025;5(3):94-102. (In Russ.) https://doi.org/10.31660/2782-232X-2025-3-94-102. EDN: EDFKYF
Views:
7
Email this article 